costs for strip and underground mines, but they fail to be
supported by hard data. Estimates of capital costs for strip mines
run from $4-10 a ton of annual capacity; for underground mines the
estimates usually run from $10-20 a ton of annual capacity.
Several
factors account for the wide ranging estimates. First is the size
of the operation. Scale factors may either increase or decrease the
capital costs per ton of output. Consider a strip mining example.
The major item of capital expenditure is the large unit(s) of
stripping equipment used to remove overburden and lay bare the coal
seam. The trend until recently has been toward the use of draglines
and shovels with increasingly large bucket capacities. From a
maximum capacity several decades ago of 25 cubic yards, machines
increased up to as much as 220 cubic yard capacity. As mines grew
larger, the scale of most of the other major components in the
mining process also increased—especially in strip mining.
Loading shovels, haulage trucks, preparation plants, and drills,
among other things, became available in larger sizes. In
underground mining, larger size occurred more from the concurrent
use of more mining modules than from an increase in the size of the
mining equipment (except for preparation plants which, as in strip
mining, also increased in size over time).
The use of
larger equipment, however, does not necessarily spell lower capital
costs per ton of output. An unpublished study by a strip mine
operator reveals that capital costs per cubic yard of bucket
capacity for stripping equipment decline up to around 60 yards,
remain fairly flat for machines with buckets of 60-100 yards
capacity, but increase for machines with bucket sizes above 100
yards.
Other
factors contribute to varying capital costs. Mining conditions may
differ substantially from one mine to another. Among factors
affecting capital costs are: thickness of seam, depth of
overburden, number of seams being mined, extent to which the coal
is processed (washed, crushed, sized), mode of entry for
underground mines (shaft, slope or drift), and roof conditions over
the coal. Also, capital costs vary considerably depending on
whether or not coal acquisition costs are included in the figures.
Finally how one calculates the costs may influence the estimates.
Whether one adds an allowance for funds used during construction,
and includes start-up costs and working capital will affect the
total. One must also decide whether to measure capital costs for
initial mining operations or whether to include later capital costs
required to maintain a given level of output.
The
National Petroleum Council's energy study throws some light on
capital costs in coal mining. Table C-2 summarizes their findings.
Capital costs include initial mine investment, land acquisition and
exploration costs, and working capital. They are based on
historical values for the ten years prior to the estimate.
These
figures require a word of caution. The estimates for 1970 represent
the average original capital investment for mines in operation at
that